For picture framers seeking efficiency and precision without breaking the bank, a DIY double mitre saw station can be a game-changer. Like many, I started with a Morso, which served its purpose for chopping wider mouldings. However, the process was time-consuming, and dealing with chipped backs and necessary filling became increasingly frustrating, especially with undercut mouldings. This led me to explore alternatives and develop a cost-effective, accurate solution using two chop saws.
Initially, I experimented with a single, budget-friendly chop saw, but its inaccuracy often meant extra work truing up miters. The idea of using two saws, one set for each mitre angle, emerged as a way to boost both speed and precision. This approach minimizes the need to swing the saw head for each cut, reducing wear and maintaining consistent angles – crucial for professional picture framing.
When sourcing saws, I aimed for DeWalt initially, but struggled to find UK models without compound slides. For a fixed mitre saw setup, fewer moving parts generally translate to greater accuracy. Ultimately, I opted for Makita mitre saws, specifically Japanese-made versions, noting that Chinese-made alternatives should be approached with caution. Securing a pair of these quality saws and building a custom measuring scale brought the total project cost to under £500. This investment has proven invaluable, significantly streamlining my workflow.
The results achieved with this DIY double mitre saw station have been impressive, particularly when working with plain wood or gesso-only mouldings. While I primarily handle these materials, its performance on finished mouldings is yet to be extensively tested. Occasional minor gaps are easily addressed during the finishing process. Straight out of the box, the angle accuracy of the Makita saws was perfect. An improvised clamping system could further enhance precision, but even without it, chipping on the backs of mouldings, a common issue with the Morso, is eliminated.
The standard 24-tooth blades were quickly replaced with 80-tooth blades. While not a premium brand, these affordable blades, acquired on special offer, have exceeded expectations. For three years, they have processed thousands of feet of substantial moulding without requiring sharpening, demonstrating their durability and effectiveness for professional picture framers. For those considering professional picture framers mitre saw blades 2024 compare, investing in higher tooth count blades is definitely a worthwhile consideration for cleaner cuts and extended blade life.
While a dedicated double mitre saw rig is undoubtedly the ideal setup, space constraints and budget limitations often make it impractical for many workshops. These professional-grade machines require significant workload to justify their cost. This DIY double mitre saw station offers a compelling alternative, delivering professional-level accuracy and efficiency at a fraction of the price. For picture framers seeking to upgrade their mitre cutting capabilities in 2024, this approach provides a valuable and practical solution.
